Molded Pulp — PT Pelangi Elasindo

05 / Product

Molded Pulp
& Shoe Filler

100% recycled paper-fiber shoe fillers and protective packaging — engineered to replace plastic and foam entirely. 20 million pairs produced annually at our dedicated facility in Tangerang, zero chemical additives, food-safe process.

Stacked Shoe Filler Detail — PT Pelangi Elasindo
Shoe Filler Mold Detail — PT Pelangi Elasindo
Production

Tangerang Support Unit

Dedicated Molded Pulp facility in Kalisabi, Tangerang — 20 million pairs annual capacity, strict in-house QA cycles, and rapid bulk output for global orders.

Technical Performance

Engineered to Replace Plastic

Premium protective inserts engineered to replace EPS foam and vacuum-formed plastic trays. Crafted from 100% recycled paper slurry — contoured shells deliver superior drop-test cushioning, rigid structural rib support, and up to 70% nested storage savings.

1. High-Density Fiber Formation

Slurry prepared from post-consumer corrugated boards and kraft paper. Automated pulp molding machines press and dry the fibers under heat — producing smooth interiors that prevent abrasion on packed goods.

2. Compression Ribs & Draft Angles

Engineered by our in-house CAD packaging team to handle extreme compression forces. Precise draft angles guarantee seamless stacking — cutting warehouse footprint and shipping volume by up to 70%.

3. Custom Product Integration

Custom-molded formats tailored to your product geometry and industry compliance requirements:

Footwear Trays Moisture-absorbing, stackable
Industrial Trays Battery, electronics, components
Custom Shapes Cosmetics & retail inserts.

4. Environmental Compliance & Chemistry

100% biodegradable within 90 days. Free of PFAS, heavy metals, and toxic chemical binders — meeting EU Green Deal, French CITEO, and US plastic-reduction regulations.

Visual Showroom

Molded Pulp Gallery

Side-Scrollable Showroom Swipe Horizontal →
Shoe Filler Assortment — PT Pelangi Elasindo
Grey Compartment Tray — PT Pelangi Elasindo
Black Ribbed Protective Tray — PT Pelangi Elasindo
White Ribbed Protective Tray — PT Pelangi Elasindo
Egg Tray Packaging — PT Pelangi Elasindo
Molded Pulp Food Cups — PT Pelangi Elasindo
Slotted Industrial Insert — PT Pelangi Elasindo
Custom Molded Component Trays — PT Pelangi Elasindo

Manufacturing partner

Packaging That Sustains. Engineered by Design.

Ready to start? Inquire about our 20-million-parts annual capacity at Kalisabi, Tangerang — for shoe fillers, protective inserts, and eco-certified packaging.

No upfront commitment. Let's start with a simple discussion about your needs.